Fright Elevator

Goods Elevators

For transporting goods vertically requires meticulously designed elevators. Elevator design requires painstaking efforts to match various needs. There are many criteria to be considered carefully while designing goods elevators like, size and goods to be transported, method of handling or the ambiance in which lift operates. Trio has designed and supply array of products to suffice the need of various industries. At TRIO, we assist you in all ways and means helping you achieved the right vertical transportation.

Goods Elevators – Salient Features

Standard Features

Automatic Fan Switch off
Fire Alarm Operation
Emergency Alarm and Light
Home Landing
Attendant Service
Next Landing Operation
Automatic Rescue Operation
Motor Overheat Protection
Electronic Multi Beam Infrared Door Detector
Phase Failure Protection
Intercom Facility

Optional Features

Overload Warning
BMS Compatibility
Independent Service
Navigo (Destination Based Dispatch System)
Voice Annunciator
Car Call Cancellation
Site Programmability
Load Based Priority Call Operation
Multi – Car Group Control Operation ( upto 8 car group)
Removal of Elevator from the group and operation in independent mode
Hall Lantern and Car Arrival Chime
Car Light and Display Illumination Power Saver
Proximity Card Reader Access
Elevator Compatibility Building Integrated Services
Biometric Access
Elevator Remote Access
Parking Shutoff
Elevator Monitoring System

Goods Elevators

Civil Dimensions for Goods Elevators above hoistway

LOAD (KG)	SPEED (MPS)	LIFT WELL W (MM)	LIFT WELL D (MM)	PLATFORM W (MM)	PLATFORM D (MM)	CAR INSIDE W (MM)	CAR INSIDE D (MM)	ENTRANCE MANUAL DOOR W (MM)	MACHINE ROOM WIDTH (MM)	MACHINE ROOM DEPTH (MM)	PIT (MM)	OVER HEAD (Min.) (MM)	CAR INSIDE SQ.MTR.
1000KG	0.5	2250	2200	1450	1950	1400	1800	1000	4950	4150	1600	4800	2.58
1500KG	0.5	2550	2400	1750	2150	1700	2000	1200	5250	4350	1600	4800	3.35
2000KG	0.5	2550	2900	1750	2650	1700	2500	1500	5250	4850	1600	4800	4.31
2500KG	0.5	2850	2900	2050	2650	2000	2500	1500	5550	4850	1600	4800	5
3000KG	0.5	2850	3400	2050	3150	2000	3000	1800	5550	5350	1600	5000	6.16
4000KG	0.5	3350	3400	2550	3150	2500	3000	2000	6050	5350	1600	5200	7.51
5000KG	0.5	3350	4000	2550	3750	2500	3600	2000	6050	5950	1600	5200	9.2

DISCLAIMER: The Sizes & Dimensions are subject to change anytime @ TRIO’s sole discretion.

Goods Elevators

Ekantik offers top-of-the-line goods lifts also often referred to as ‘freight elevators’, ‘cargo lifts’ or ‘goods elevators’. Goods lifts are specially designed to transport extremely heavy loads within industrial settings. Safety and efficiency are very important for goods elevators. Ekantik’s goods elevators are specially designed for heavy-duty industries such as factory plants , automotive industry, retail , heavy machinery and equipment manufacturing, warehouses, pharmaceutical plants, and furniture manufacturers.

Goods elevators are essential for automobile showrooms where they help in moving cars.

With Ekantik’s goods elevators, you can depend on reliable and robust solutions for all your vertical transportation requirements.

Salient Features

Large Cabin Size
Design features can include manual door option instead of automatic doors
Cabins can be custom designed for clients based on the load requirements
Technical design features specific for extremely heavy loads with capacity from 1 ton to 30 tons

Advanced Design

Specialized Buffers
Polyurethane polymer blocks used in our design are long lasting, weather resistant and extremely reliable in all operating conditions for providing maximum safety, in case of buﬀering of elevator car.

PLC Based Lift Control
This system ensures that the elevator car moves with a very high level of ‘smoothness’ and offers precise levelling, enhancing the overall travel quality and smooth passenger experience.

PLC Based Lift Door Operation
This system reduces the door opening and closing time compared to conventional door operation systems, consequently improving the passenger handling capacity and reducing the waiting time at landing.

Protection against Power Fluctuations
The protection system is designed to protect the electronics within the control panel. The system is designed to operate in a range of voltage and frequency and it allows the elevator to reach the nearest ﬂoor and then switch oﬀ the supply for protecting the components from voltage variations.

Safety Related Features

Door Force Detector
When excessive door load has been detected while opening or closing, the doors immediately reverse.

Door Nudging Feature
A buzzer will sound and the doors slowly close when they have remained open for longer than the preset period. This safety feature is provided on request.

Electronic Doorman
Door open time is minimized using safety ray(s) or multi-beam door sensors that detect passengers boarding or leaving the elevator

‘FireMan’ Switch
In case of fire, activation of a key switch or a building’s ﬁre alarm, all calls are cancelled, all lift cars immediately return to a speciﬁed evacuation ﬂoor and the doors open to facilitate the safe evacuation of passengers.The car then responds only to car calls which facilitate ﬁre-ﬁghting and rescue operations.

Slotless Bottom Sills
Stainless steel lift car is now complemented by matching stainless steel ‘Bottom Sills’. Moreover, bottom sills are groove less, thus enhancing the aesthetic appearance of the elevator. No slots for dust to accumulate and obstruct the door. Hence, trouble/error free operation. Ensures smooth movement of trolleys and structures in critical settings.

High Accuracy Landing Feature
The car landing level is adjusted to a high level of precision in order to ensure a landing accuracy of ± 5 mm under any load conditions.

Elevator Monitoring and Control System (Smart Elevator)
Each elevator’s status and operation can be monitored and controlled using advanced Web-based technology which provides an interface through personal computers. Special optional features such as preparation of traﬃc statistics and analysis are also available. This consists of IoT and use of AI to deliver trouble free operation with least waiting time and highest eﬃciency.

Multi-Beam Door Sensor
Multiple infrared-light beams cover a door height of approximately 1800 mm to detect passengers or objects as the doors close.

CCTV facility to Integrate with BMS
Provision for connection of CCTV camera within the lift car.

Overheat Protection for Motors
Protects the motor winding and the permanent magnets from overheating and safeguard from any other damage.

Phase Failure & Phase Reversal Protection
Protection for the equipment from potential electric issues such as phase failure and phase reversals.

Aesthetics Features

Elegant LED Light Ceilings with various options : This option enhances ambiance and style with customizable lighting choices.

Stainless Steel Round Handrail: Provides a sleek and durable support structure for passengers.

Full-Height Mirror in Car: Offers convenience and safety by allowing passengers to monitor themselves while entering and while they are inside the elevator.

Alphanumeric LCD Display in Landing Operating Panel: Provides clear and informative instructions for users waiting at different floors.

Alphanumeric LCD Display in Car Operating Panel: Enables passengers to easily view and interact with the elevator’s controls and information.

Uniform Illumination in Cabin: Ensures consistent and comfortable lighting in the entire elevator cabin for a pleasant travel experience.

Cabin Features

Attendant Service
Attendant service is available where the lift responds to landing calls in the direction of the attendant available inside the lift cabin.

Automatic Call Bypass
A fully loaded car bypasses all calls to maintain maximum operational efficiency.

Car Arrival Chime
Electronic chimes sound to indicate that a car will soon arrive

(The chimes are mounted either on the top and bottom of the car, or in each hall based on customer input ).

Energy Saving

Automatic Car Fan Shut Oﬀ
If there are no calls for a specific period, the car ventilation fan will automatically turn oﬀ to conserve energy.

Energy Saving Operation by Dimming of LCD displays in idle condition.
To save energy, some elevators are automatically put into sleep mode if there are no calls for a specific period. The LCD displays are dimmed indicating sleep mode.

Very Low Cabin Electricity Consumption for Lighting
By keeping the lights switched on 24/7 in the lift car using LED technology, we achieve minimal electricity consumption, thereby enhancing operational efficiency due to the energy-saving properties of LEDs.

Operational Features

False Call Cancellation
If a wrong car button is pressed, it can be cancelled by double clicking the same button.

LCD Position Indicator
This LCD in the car displays positions, travel direction, and elevator status related messages.

Creepless Operation
This operation allows for direct landing on the floor without creeping, resulting in time-saving and enhanced operational efficiency.

Overload Feature

Ekantik Elevators are designed with an essential safety feature that detects overload conditions. Should the cabin exceed its weight capacity, the doors will stay open while an alert sound notifies passengers. The elevator will not operate until the load is reduced to a safe level, ensuring passengers’ safety and elevator functionality.

Freight Elevators

A fright elevator (commonly referred to as a freight elevator) is a specialized type of elevator designed to transport heavy goods, equipment, and large cargo rather than passengers. These elevators are typically found in industrial, commercial, and warehouse environments.

Key Features of Freight Elevators:

Capacity:
- Designed to handle heavy loads, typically ranging from 1,000 lbs (450 kg) to over 20,000 lbs (9,000 kg).
- Ideal for industrial use with robust construction to support weight and size requirements.
Cab Size:
- Larger and more spacious than passenger elevators to accommodate oversized goods.
- Can be customized for specific dimensions and operational needs.
Durability:
- Constructed with reinforced steel and heavy-duty materials to endure rough usage.
- Floors are often made with anti-slip or shock-resistant materials.
Doors:
- Can include single-slide, bi-parting, or vertical sliding doors.
- Doors are wider and taller than those on passenger elevators to allow easy loading and unloading.
Controls:
- Simplified and user-friendly control panels, often including manual overrides.
- May feature special buttons for slow operation or partial door openings for safety.
Speed:
- Slower than passenger elevators to ensure stability when transporting heavy loads.
Drive Systems:
- Common systems include hydraulic, traction, or machine-room-less (MRL) designs.
- Selection depends on the building’s height and the weight requirements.
Safety Features:
- Reinforced hoist cables and emergency stop mechanisms.
- May include load sensors, interlocks, and collision avoidance systems.
Usage Restrictions:
- Generally restricted to goods and trained personnel.
- Not typically used for passengers unless equipped with safety and dual-purpose certifications.

Types of Freight Elevators:

Class A – General Freight Loading:
- For items that can be easily loaded/unloaded manually.
- Designed for evenly distributed loads.
Class B – Motor Vehicle Loading:
- Specifically designed to transport vehicles.
Class C – Industrial Loading:
- C1: Transports items with hand trucks or motorized equipment (e.g., forklifts).
- C2: Handles forklift trucks inside the elevator during loading/unloading.
- C3: Allows heavy loads but not the forklift itself.

Applications

Factories and warehouses
Shopping malls (for stock transport)
Hospitals (for transporting medical supplies or large equipment)
High-rise construction sites
Parking garages

Technical Specifications

Load Capacities:
- Common capacities range from 2,000 lbs (907 kg) to 20,000 lbs (9,072 kg).
- Heavy-duty models can handle over 30,000 lbs (13,600 kg), ideal for industrial operations.
Cab Dimensions:
- Customizable to meet specific needs.
- Standard sizes: Widths of 4–12 feet, heights of 6–12 feet, and depths from 6–20 feet.
Speed:
- Typically 25–150 feet per minute (fpm) for most models.
- Slower speeds ensure stability and safety while handling heavy loads.
Drive Systems:
- Traction Drive: Uses steel ropes and counterweights, suitable for mid- to high-rise buildings.
- Hydraulic Drive: Uses a piston and hydraulic fluid, typically for low-rise buildings (up to 6 stories).
- Machine Room-Less (MRL) Drive: Compact design where the machine is inside the hoistway, increasing space efficiency.
Power Supply:
- Operates on three-phase power systems, typically at 208V, 240V, or 480V depending on load requirements.

Classifications of Freight Elevators

Freight elevators are categorized into 5 classes based on loading and operational conditions:

Class A – General Freight Loading:
- For loads evenly distributed over the platform.
- No single piece exceeds 25% of the elevator’s rated capacity.
Class B – Motor Vehicle Loading:
- Designed for transporting automobiles and small motor vehicles.
- Load evenly distributed over the platform.
Class C1 – Industrial Truck Loading:
- Accommodates materials loaded with power trucks or hand carts.
- The elevator supports only the goods being loaded/unloaded, not the truck itself.
Class C2 – Industrial Truck Inside Elevator:
- Allows powered trucks (e.g., forklifts) to enter the elevator with their load.
- Requires reinforced cab flooring and support.
Class C3 – Concentrated Load:
- For handling extremely heavy single loads or concentrated loads.
- Specialized designs prevent strain or damage to the elevator structure.

Design and Installation Considerations

Building Requirements:
- Structural reinforcements are necessary for the hoistway, floors, and surrounding walls.
- Adequate power supply, typically three-phase, must be pre-installed.
Code Compliance:
- Must meet local building codes and standards, such as ASME A17.1/CSA B44 for elevators and escalators.
Clearance and Accessibility:
- Wide doors and large cabs for maneuvering bulky goods.
- Space for loading/unloading platforms near entrances.
Pit and Overhead Space:
- Freight elevators often require deeper pits and taller overhead spaces than passenger elevators to accommodate larger cars and loads.

Materials and Build

Cab Construction:
- Built with heavy-duty materials like steel or reinforced aluminum.
- Floors often feature high-strength, non-slip materials like diamond plate steel.
Doors:
- Bi-parting doors (split horizontally): Common in industrial settings for quick, simultaneous opening of top and bottom sections.
- Vertical sliding doors: Used for oversized cargo in warehouses.
Finish Options:
- Standard industrial finishes: Durable powder-coated steel or stainless steel for corrosion resistance.
- Custom finishes available for commercial settings like retail stores.

Safety Features

Interlocks:
- Ensure doors remain locked when the elevator is in motion or not level with the floor.
Emergency Braking Systems:
- Activate in case of hoist cable failure.
Load Sensors:
- Prevent operation if the weight exceeds capacity.
Overload Protection:
- Disables operation until the load is reduced to safe levels.
Emergency Communication Systems:
- Includes intercoms, alarms, and backup lighting.

Applications

Manufacturing Plants: Moving heavy machinery and raw materials.
Warehouses: Transporting pallets, inventory, and equipment.
Retail Stores: Stock elevators for transporting goods to storage or display floors.
Airports and Logistics Hubs: Moving luggage, cargo, and equipment.
Parking Structures: Lifting vehicles or components between levels.

Maintenance Requirements

Routine Inspections:
- Check cables, hydraulic systems, doors, and safety mechanisms regularly.
- Frequency: Monthly to quarterly, depending on usage.
Lubrication:
- Ensure smooth operation of hoist mechanisms and door systems.
Testing:
- Perform load tests annually to verify the system’s capacity and safety.
Upgrades:
- Consider retrofitting older systems with modern safety features, such as load sensors and digital controllers.

Freight Elevator Models

Freight elevators come in various models tailored for different industries and applications. Below are a few popular types:

Hydraulic Freight Elevators

Description: Use a hydraulic pump to raise and lower the elevator platform.
Best for: Low-rise buildings (1-6 stories), moving heavy goods like equipment or materials.
Example Model:
- Gulf States (GSL) Hydraulic Freight Elevators – known for heavy-duty performance and compact design.
Key Features:
- Smooth ride with low noise levels.
- More energy-efficient at low rises.

Traction Freight Elevators

Description: Uses cables, pulleys, and counterweights to lift the elevator car.
Best for: Mid to high-rise buildings, warehouses, and commercial spaces.
Example Model:
- Thyssenkrupp Traction Freight Elevators – offers customizable sizes and capacities.
Key Features:
- High-speed and high-capacity load handling.
- More energy-efficient for taller buildings.

Machine Room-Less (MRL) Freight Elevators

Description: These elevators don’t require a separate machine room, saving space while still providing powerful performance.
Best for: Small-to-medium buildings with limited space for machinery.
Example Model:
- Kone MonoSpace Freight Elevators – designed for high-rise buildings with space constraints.
Key Features:
- Compact, space-saving design.
- Energy-efficient with regenerative drives.

Vertical Reciprocating Conveyors (VRCs)

Description: VRCs are less traditional than standard freight elevators but function similarly by lifting goods vertically. They use chains or belts instead of cables.
Best for: Warehouse use, between multiple floors for non-passenger transportation.
Example Model:
- Rugged VRCs by Nationwide Lifts – designed for heavy-duty industrial operations.
Key Features:
- Simple design for vertical transport of goods.